A Progressive Stamping Mold is a highly efficient tool used in metal forming, designed to perform multiple operations such as punching, bending, and forming in a single production cycle. By combining several stages within one mold, manufacturers can achieve consistent, high-volume output with minimal waste. The versatility of a Progressive Stamping Mold makes it suitable for a wide range of industries where precision, efficiency, and cost-effectiveness are essential.
Automotive Industry
One of the largest consumers of Progressive Stamping Molds is the automotive sector. Vehicle production requires thousands of small and medium-sized metal components, including brackets, clips, electrical connectors, and reinforcement parts. A Progressive Stamping Mold enables the high-speed manufacturing of these components while ensuring dimensional accuracy.
For example, terminal connectors in car wiring harnesses must meet strict safety and performance standards. Using a Progressive Stamping Mold, manufacturers can produce these terminals consistently while keeping up with the mass production demands of the industry. Additionally, body structure parts such as hinges and support plates are commonly produced using this method, reducing overall manufacturing costs.
Electronics and Electrical Components
The electronics industry values precision and miniaturization, which are areas where a Progressive Stamping Mold excels. Electronic devices often contain delicate components like terminals, shielding covers, and micro-connectors that require tight tolerances.
A Progressive Stamping Mold ensures that each piece maintains exact measurements, reducing the risk of malfunction in sensitive electronic devices. This method is especially valuable for high-volume products such as connectors used in smartphones, computers, and household appliances. By combining speed with accuracy, manufacturers can meet both performance standards and market demand.
Consumer Goods and Home Appliances
In the consumer goods sector, the Progressive Stamping Mold is widely used to produce parts for household appliances, tools, and hardware. Items like washing machine brackets, refrigerator hinges, and power tool casings often rely on stamped metal components.
With a Progressive Stamping Mold, manufacturers can achieve consistent product quality while minimizing material waste. The efficiency of this process also helps keep production costs manageable, which is important in a competitive market for consumer products.
Medical Equipment
Precision and reliability are critical in the medical equipment industry. Devices such as diagnostic machines, surgical instruments, and electronic monitoring equipment often require small yet accurate metal parts. A Progressive Stamping Mold provides the consistency and repeatability necessary for medical applications.
For instance, small connectors and housings produced through a Progressive Stamping Mold contribute to the reliability of medical devices. Since these components are often produced in large quantities, progressive stamping ensures efficiency without compromising quality.
Aerospace and Industrial Applications
In aerospace and heavy industry, durability and precision are equally important. Components such as fasteners, clips, and brackets must withstand high stress and demanding environments. A Progressive Stamping Mold allows the production of parts with high dimensional accuracy and repeatability, meeting stringent industry standards.
| Comprehensive life: | ≥160 million punches |
| Blade die life: | ≥5 million strokes/0.1mm |
| Mold structure: | Three-plate mold base + ball guide |
| Effective cutting edge height: | ≥8mm |
| Blade material: | DJ40 |
| Grooved die form: | Punch grooved die, slow wire finishing, the punch is polished using a special process to remove the oxidation layer |
| Guide parts: | Precision + high hardness |
| Blanking speed during running-in period: | 80-280 punches/minute |
| Blanking speed: | 280-300 punches/minute |
| Concentricity: | ≦0.05mm |
| Protection device: | Equipped with misfeed protection device |
| Punching burr: | ≦0.05mm |
| Riveting force: | 30N |
| Safety device: | Misfeed detection + equal height limit column |
| Product output form: | Conveyor belt Rotor control device Chute control device |
| Plate control device: | Cylinder |
| Mold base material: | Upper and lower mold seats P20. middle unloading seat P20. the second and fourth levels are made on the same set of molds and are interchangeable during production. The shaft hole can be used for three interchangeable pumping plates. |
| Spare parts provided: | 30% of wearing parts |
| Internal plate material: | Cr12MOV |