Building a Hot Forging Machine Tool begins long before steel meets steel. In our plant, every system is engineered around a triad of variables: deliverable tonnage, adaptive control, and factory-floor footprint. Each stage—from casting to final calibration—follows a measured path that prioritizes repeatability and service life.
Frame fabrication starts with stress-relieved, normalized steel plates cut on a five-axis plasma table. Finite-element analysis guides rib placement to absorb peak loads without overbuilding weight. The Hot Forging Machine Tool frame then moves to a CNC gantry mill, where bearing seats are machined to ±0.02 mm, ensuring ram alignment over millions of cycles.
Hydraulic or servo-electric actuation is selected according to user need. For high-volume automotive cranks, a 2,000-ton servo press provides programmable speed curves; energy consumption drops 12 % compared with conventional hydraulics. For aerospace titanium, a direct-drive hydraulic Hot Forging Machine Tool offers constant force during dwell, preventing grain growth. Modular actuators allow upgrades without replacing the entire frame.
Heating systems are matched in parallel. Induction coils sized for 20 mm to 200 mm billets integrate with the press PLC, synchronising temperature and ram position to within ±5 °C. A closed-loop water-cooling circuit keeps coil temperature stable, extending copper life beyond 8,000 hours.
Control software is developed in-house. HMI screens display force curves, die temperature, and cycle counts; alarms trigger when values drift outside pre-set bands. Remote diagnostics allow technicians to upload new forging recipes via VPN, reducing on-site visits.
Quality gates include 24-hour load testing at 110 % rated tonnage and laser alignment checks every 100 hours during run-off. Each Hot Forging Machine Tool ships with a QR-coded service log and a two-year preventive-maintenance kit, ensuring the press delivers steady performance long after it leaves the factory floor.